Worker in PPE inspecting large industrial process piping at an oil and gas facility, with infrastructure and equipment in the background, representing NanoTech Materials' Cool Touch industrial insulative coating for energy industries.

Industry

Industrial Insulative Coatings for Oil & Gas Facilities

Pipelines, tanks, vessels, and process equipment lose thermal energy and breed corrosion under insulation every day. Cool Touch is a thin-film insulative coating engineered for upstream, midstream, and downstream operations — retaining heat, preventing CUI, and bringing surface temperatures into safe-touch range.

The Challenge

Jacketed insulation is leaking energy and breeding corrosion

Oil and gas operations rely on miles of process piping, hundreds of vessels, and acres of equipment. Each one loses thermal energy continuously, drives up safety risk on uninsulated hot surfaces, and — when wrapped in traditional jacketed insulation — creates ideal conditions for corrosion under insulation (CUI).

CUI is one of the most expensive failure modes in upstream and downstream operations. Mineral wool jacketing hides the substrate, traps moisture against carbon steel, and creates a reliability problem that's typically diagnosed only after something fails.

Reliability, EHS, and process engineers need a thermal protection system that retains heat, eliminates CUI, and brings hot surfaces into safe-touch range — without the bulk, weight, and inspection burden of jacketing.

The Solution

Thin-film insulation engineered for industrial reliability

Cool Touch is part of the ICP™ family — insulative ceramic particles dispersed in an industrial coating, the same platform behind Cool Roof Coat and Wildfire Shield. Applied in 1–2 coats, it bonds directly to pipes, tanks, vessels, and equipment — retaining process heat at the surface while bringing exposed hot surfaces toward the ≤140 °F (60 °C) contact-burn threshold defined by ASTM C1055.

Because the coating bonds to the substrate rather than wrapping around it, it eliminates the moisture trap that creates CUI in jacketed systems. The protected surface stays visible and inspectable — addressing both the safety hazard and the underlying corrosion mechanism.

Featured product

Cool Touch

Thin-film industrial insulative coating that retains process heat, drops surfaces to safe-touch, and stops CUI.

Why O&G reliability and EHS teams choose Cool Touch

Stops corrosion under insulation

Bonds to substrate — no jacketing, no moisture trap, no hidden CUI.

Drops surface to safe-touch

1–2 coats bring hot pipes and equipment into OSHA-aligned safe-to-touch range.

Retains process heat

Thin-film insulative barrier slows heat loss at the substrate.

Inspectable surface

Coated equipment stays visible for routine reliability inspection.

1–2 coats, no bulk

Reduces support load, eases access for maintenance, simplifies turnaround scheduling.

Replaces failing jacketing

Strip out aging mineral wool and replace with a coating that doesn't fail the same way.

Oil & gas facility scenarios

Process piping & manifolds

Reduce energy loss across distribution networks while bringing surfaces into safe-touch range.

Storage tanks & vessels

Maintain process temperatures with less reliance on bulk jacketed insulation.

Heat exchangers & reboilers

Cut radiant heat losses on equipment that operates around the clock.

Distillation & refining columns

Stabilize column temperatures and reduce reboiler loads.

Compressor & pump skids

Hot surfaces on skid-mounted equipment, mobile compressors, and modular processing units.

Replacement of failed jacketing

Pull off mineral wool and silver, address underlying corrosion, recoat with Cool Touch.

Engineered for industrial reliability

1–2

Coats Required

Safe to Touch

Outcome

CUI Risk

Eliminates

TIME Best Inventions 2024

Recognition

Visible Substrate

Inspectability

Made in the USA

Origin

Cool Touch is part of NanoTech's TIME Best Invention-recognized ICP™ platform. Project teams in upstream, midstream, and downstream operations receive substrate-specific application guidance, technical documentation, and reliability data to support specification, procurement, and turnaround planning.

Recommended product

Primary solution

Cool Touch

Thin-film industrial insulative coating that retains heat, drops surfaces to safe-touch, and stops CUI.

Oil & gas industrial coating FAQs

Yes. Because Cool Touch bonds directly to the substrate instead of wrapping it, it eliminates the moisture trap that creates CUI in traditional jacketed insulation systems. The substrate stays visible and inspectable — addressing both the safety hazard and the underlying corrosion mechanism.

Stop CUI. Retain heat. Make hot surfaces safe to touch.

Talk to NanoTech about a Cool Touch site assessment for your facility's pipes, tanks, vessels, and equipment. We'll evaluate the assets, scope the application, and return a custom proposal.